Nuts Production Case Study

Operating in the dried nuts sector, Karalar Nuts purchased new raw materials to be used in production. 80% of the raw material used in the business is chickpea-based. After the chickpea undergoes sieving and mixing processes in the factory, it is basically evaluated in two different ways. While it is used directly in the production of “White Chickpea”, it carries out the production by sending it to contract parties for chickpeas, which is the basic raw material of other product groups.

The company purchased Ethiopia, Yeşilova and Yellow chickpeas as raw materials and obtained new products by sieving and mixing these raw materials.
  1. Ethiopian Chickpea was screened and new products were obtained with the size of 6,7, 7.50, 7.75, 8.10 MM as a result of the process.
  2. Mixing process was applied for purchased Yeşilova chickpeas and a new product was obtained after this mixing process.
  3. Then, the sieving process was applied to the product formed as a result of this mixing process and new products were obtained with the dimensions of 7, 7.5, 8, 8.10 MM. 
  4. The purchased Yellow Chickpea has been shipped for contract manufacturing.
  5. White Chickpea production was carried out by mixing the products obtained as a result of sieving and mixing processes.
In these steps, the cost of each product was defined and the cost of the products obtained was calculated.

By considering all these steps, the transactions to be performed on Workcube are as follows;

Preliminary Transactions
  1. Define product categories. Add>>
  2. Register brand descriptions. Add>>
  3. Define brand types. Add>>
  4. Define brand type categories. Add>>
  5. Define storage areas. Add>>
  6. Make workstation definitions of the product to be produced. Add>>
  7. For the products to be produced, define the operations to be applied to the products. Add>>
  8. Define suppliers for raw material procurement in accounts.  Add>>
Main Transactions
  1. Define the products to be produced. Add>>, Upd1>>, Upd2>>, Upd3>>
  2. Create purchase invoice for purchased products. Add>>, Upd1>>, Upd2>>, Upd3>>
  3. Create stock opening receipt for existing products.  Add>>, Upd>> 
  4. Create a BOM for the main products for the products that will be formed as a result of sieving and mixing. Upd1>>, Upd2>>,Upd3>>
  5. Create a production order for Ethiopian Chickpeas for the sieving. Add>>, Upd>>
  6. Build the production result of Ethiopian Chickpeas subjected to the sieving process. Upd>>
  7. Create a production order for the mixing and sieving process of Yeşilova chickpeas. Upd1>>, Upd2>>
  8. Create the production result of Yeşilova Chickpea, which is mixed and sieved. Upd1>>, Upd2>>
  9. Create a shipment order for Yellow Chickpeas to be contracted. Add>>, Upd>> 
  10. Create a production order by applying the mixing process for the product to be produced as White Chickpea.  Add>>, Upd>>
  11. Create a production result for the product produced as White Chickpeas. Upd>>
Post-Transactions
  1. Check costs in product detail after purchase. List1>>, List2>> 

You can do study, training, developmental testing and learning activities on your own through the example case above.

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